System information

Function

On an ELGUIDER web guiding system, the web changes direction four times, each time by 90°. This web guiding system is based on a pivoting frame with two path rollers. The imaginary pivot point is located on the infeed plane. Lateral web corrections can only be achieved by pivoting around this pivot point. The prerequisite here is that there must always be sufficient web tension for friction-locking between the web and the positioning roller.

Area of use

Thanks to optimized exploitation of elasticity ranges, the pivoting frame can be used for web guiding even in really tight spaces.

Application

The greater the web tension, the modulus of elasticity and the required correction, the longer the infeed, exit and transfer paths should be designed. Experience has shown that the length of these paths should be the 60 - 100 % of the web width. The sensor should be positioned behind the positioning roller, as near to it as possible.

ELGUIDER

Legend

A = Web tension distribution at infeed | B = Web tension distribution at outfeed | K = Correction of the web guiding | a = Correction angle max. ±5° | σ1 = Basic web tension | σ2 = Tension distribution through swing movement of the roller frame at the infeed | σ3 = Tension distribution through swing movement of the roller frame at the outfeed | 1 = Pivot point | 2 = Infeed roller | 3 = Roller frame | 4 = Sensor | 5 = Fixing roller | LÜ = Transfer length | L1 = Infeed path | L2 = Outfeed path | AB = Operating width

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Web guiding system

Web guiding system ELGUIDER DRS10

Extremely compact web guiding system with integrated operating and control technology for a nominal width of 160 to 300 mm and a maximum web tension of 200 N

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Web guiding system ELGUIDER DRS20

Extremely compact web guiding system with integrated operating and control technology for a nominal width of 200 to 450 mm and a maximum web tension of 200 N

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Web guiding system ELGUIDER DRB14

Extremely compact web guiding system with brushless drive technology including integrated operating and control technology for a nominal width of 160 to 450 mm and a maximum web tension of 300 N

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Web guiding system ELGUIDER DRB23

Extremely compact web guiding system with brushless drive technology including integrated operating and control technology for a nominal width of 300 to 700 mm and a maximum web tension of 700 N

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Web guiding system ELGUIDER DRB25

Extremely compact web guiding system with brushless drive technology including integrated operating and control technology for a nominal width of 400 to 1,100 mm and a maximum web tension of 700 N

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Web guiding system ELGUIDER DRB33

Web guiding system in frame design with wear-free, brushless drive technology for a nominal width of 400 to 3800 mm and a maximum web tension of 700 N

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Web guiding system ELGUIDER DRB73

Web guiding system in frame design for positioning of steel cord out of the loop in steel cord cutting systems

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System components

Actuating drive AG 90

Linear actuating drive with wear-free, brushless drive technology with a maximum actuating force of 800 N

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Linear drive unit EL.MOTION AG 91

Linear actuating drive with wear-free, brushless drive technology with a maximum actuating force of 1000 N

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Linear drive unit EL.MOTION AG 93

Linear actuating drive with wear-free, brushless drive technology with a maximum actuating force of 3000 N

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Ultrasonic edge sensor POE FX 46

Compact ultrasonic edge sensor with digital evaluation and field of view of ±3 mm

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Ultrasonic edge sensor PoE FX 42

Ultrasonic edge sensor with digital evaluation, field of view of ±3 mm, and fork widths of 30, 60, and 124 mm

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Ultrasonic edge sensor PoE FX 52

Ultrasonic edge sensor with digital evaluation, field of view of ±10 mm, and fork widths of 30, 60, and 124 mm

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Infrared edge sensor PoE FR 46

Compact infrared transmitted light sensor with a measuring range of ±2.5 mm and a resolution of 0.01 mm

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Infrared edge sensor PoE FR 54

Infrared edge sensor based on the principle of retroreflection with a measuring range of ±10 mm and a resolution of 0.02 mm

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Infrared wide band sensor PoE FR 61

Infrared wide band sensor with large measuring range of 160 mm, 320 mm or 480 mm

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Blue light wide band sensor PoE FR 65

Blue light transmitted light sensor with large measuring range of 160 / 320 and 480 mm

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Infrared wide band sensor FE 45

Digital infrared wide band sensor for web center detection, web edge detection, and width measurement with a tube distance (clear width) of 80 mm

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Infrared wide band sensor FE 46

Digital infrared wide band sensor for web center detection, web edge detection, and width measurement with a tube distance (clear width) of 160 mm

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Color line sensor FE 52

Digital color matrix sensor for detection of color lines and color contrasts

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Command station with data network center DO 32

Command station for simple web guiding systems without motorized sensor adjustment

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Command station DO 42

Visualization and operation of web guiding systems with multiple operation of up to 255 web guiding control loops

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Data network center DN 40

Data network center for central connection of all components in a control system

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Command station with data network center DO 32

Command station for simple web guiding systems without motorized sensor adjustment

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Support beam VS 80

Motorized linear sensor positioning for ultrasonic, infrared, and color line sensors

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